Stable pressure so the sheet is not deformed or marked.
Grain tool
Belts, brushes or Scotch-Brite depending on direction and finish.
Path and direction
Programmed paths to sustain the linear grain.
Extraction and safety
Dust capture and station enclosure.
What it is for
What gets automated
Satin finishing is judged by grain uniformity, gloss and the absence of cross marks. The cell controls force, speed, direction and consumable wear, and is validated with a sample and a real part. It is a different application from mirror polishing and is treated as such.
Stainless steel sinks, countertops and panels
Appliances and kitchen equipment
Stainless hardware and profiles
Aluminum and brass with satin finish
Grain restoration and finishing after welding
Comparison
Finishes and what each stage controls
The specification is defined with a sample and validated in a part trial. No finish is promised without seeing the real part.
Criterion
What it controls
Where it is used
Deburring
Edge, burr and radius
Casting, machining and cutting
Sanding
Grain, scratches and flatness
Preparation for polishing, paint or lacquer
Satin finishing
Grain direction, Ra and gloss
Stainless steel, aluminum and brass
Mirror polishing
Gloss, micro-scratches and cleanliness
Faucets, hardware and instruments
Validation
Sample, Ra/gloss and acceptance criteria
Before quoting the cell
In detail
What defines the cell
Force and path control
The difference between polishing and marking the part is pressure. The cell controls force, speed and tool orientation over the real geometry.
Stable pressure on flat and curved surfaces.
Paths adapted to the part, not a generic recipe.
Compensation for small part variation.
Sample validation before production.
Abrasives and consumables
The abrasive defines cut and finish. The cell needs a wear, change and verification strategy, not just a program.
Grits, belts, brushes or compounds depending on the stage.
Tool life and wear compensation.
Consumable change and usage record.
Consumption impact on cost per part.
Fixturing and holding
A part that moves cannot be polished repeatably. Fixturing is designed to hold without marking visible faces and to allow reference changes.
Dedicated or modular fixturing depending on the part.
Tool access to edges, curves and cavities.
Reference change with defined time and method.
Protection of delicate surfaces.
Dust extraction
Dust and compounds are part of the process. Capture protects quality, equipment and the operator.
Capture at the working zone.
Enclosure and safe access for loading and unloading.
Maintenance and filter changes.
Compound and waste handling.
Part trial
Without a published case, validation is done with a real part. The trial compares finish, fixturing, cycle and rework before quoting the cell.
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