Traceability starts with reliable reading. We define the code, surface, speed, lighting and acceptance criteria. Reading integrates with PLC, MES or ERP and is recorded for audit.
Code, label and character reading and verification to know what a part is and what happened to it.
More stable reading and less reprocessing /Each part associated with its batch and process /Fewer labeling and shipping errors /Data available for MES, ERP or audit /More stable reading and less reprocessing /Each part associated with its batch and process /Fewer labeling and shipping errors /Data available for MES, ERP or audit /More stable reading and less reprocessing /Each part associated with its batch and process /Fewer labeling and shipping errors /Data available for MES, ERP or audit /More stable reading and less reprocessing /Each part associated with its batch and process /Fewer labeling and shipping errors /Data available for MES, ERP or audit /
More stable reading and less reprocessing
Each part associated with its batch and process
Fewer labeling and shipping errors
Data available for MES, ERP or audit
What it solves
Concrete applications
1D, 2D and Data Matrix codes on parts or labels
OCR and OCV of batches, dates and serials
Label verification and part matching
Reading in motion and at different heights
Serialization and process association
Reading records and audit
Comparison
Which technology for each reading
Reading a code is not the same as verifying the label is correct. The choice depends on surface, contrast and speed.
Criterion
1D/2D code
OCR
OCV
What it does
Decodes a printed or marked code
Reads variable characters
Verifies the text is the expected one
Best for
Traceability, serialization and logistics
Batches, dates and serials
Label control and print errors
Limit
Contrast, size and code quality
Font, contrast and variation
Needs reference and comparison criteria
In detail
What defines the cell
Surface, size and contrast
The code must be visible before it can be read. Material, marking, size and contrast define camera and lighting.
Printed, laser, dot peen or engraved code.
Minimum size and reading distance.
Contrast and material reflection.
Validation with the real reader and part.
Reading in motion
Line speed and exposure time define whether the image is sharp. Trigger and encoder are part of the project.
Sensor or encoder trigger.
Exposure time and speed.
Depth of field and part height.
Retry and failed-read logging.
Verification and audit
Traceability does not end at reading: what was read, when and with what result must be stored. Evidence is part of the system.
Image, code and result record.
MES, ERP or database integration.
Acceptance and rejection criteria.
Reports and audit.
Common mistakes
Choosing the camera before testing the code, not measuring print quality or not planning window cleaning. Reading fails more because of the surface than the software.
Assess your process /Design the solution /Assess your process /Design the solution /Assess your process /Design the solution /Assess your process /Design the solution /