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Machine vision · Traceability

Industrial traceability and OCR

Traceability starts with reliable reading. We define the code, surface, speed, lighting and acceptance criteria. Reading integrates with PLC, MES or ERP and is recorded for audit.

Code, label and character reading and verification to know what a part is and what happened to it.

Industrial traceability and OCR
Industrial traceability and OCR
  • More stable reading and less reprocessing
  • Each part associated with its batch and process
  • Fewer labeling and shipping errors
  • Data available for MES, ERP or audit

What it solves

Concrete applications

  • 1D, 2D and Data Matrix codes on parts or labels
  • OCR and OCV of batches, dates and serials
  • Label verification and part matching
  • Reading in motion and at different heights
  • Serialization and process association
  • Reading records and audit

Comparison

Which technology for each reading

Reading a code is not the same as verifying the label is correct. The choice depends on surface, contrast and speed.

Criterion1D/2D codeOCROCV
What it doesDecodes a printed or marked codeReads variable charactersVerifies the text is the expected one
Best forTraceability, serialization and logisticsBatches, dates and serialsLabel control and print errors
LimitContrast, size and code qualityFont, contrast and variationNeeds reference and comparison criteria

In detail

What defines the cell

Surface, size and contrast

The code must be visible before it can be read. Material, marking, size and contrast define camera and lighting.

  • Printed, laser, dot peen or engraved code.
  • Minimum size and reading distance.
  • Contrast and material reflection.
  • Validation with the real reader and part.

Reading in motion

Line speed and exposure time define whether the image is sharp. Trigger and encoder are part of the project.

  • Sensor or encoder trigger.
  • Exposure time and speed.
  • Depth of field and part height.
  • Retry and failed-read logging.

Verification and audit

Traceability does not end at reading: what was read, when and with what result must be stored. Evidence is part of the system.

  • Image, code and result record.
  • MES, ERP or database integration.
  • Acceptance and rejection criteria.
  • Reports and audit.

Common mistakes

Choosing the camera before testing the code, not measuring print quality or not planning window cleaning. Reading fails more because of the surface than the software.

  • Code too small or with low contrast.
  • Lighting that reflects or casts shadows.
  • Dirty or poorly located window.
  • Lack of records for audit.

To assess

What we need to assess your traceability

Send my case
  1. 01Code, label or text to read.
  2. 02Material and marking type.
  3. 03Speed and reading distance.
  4. 04Target system: PLC, MES, ERP or database.
  5. 05Acceptance and rejection criteria.
  6. 06Photos of the real part and code.

Industries

Where it is used

  • Automotive and parts
  • Food and beverage
  • Pharma
  • Logistics and packaging
  • Electronics
  • Metalworking

Related guides

Keep assessing

Frequently asked questions

Industrial traceability and OCR

What is the difference between OCR and OCV?

OCR reads characters; OCV verifies the text is the expected one. OCV is used to prevent incorrect labels or print errors.

Can a laser-marked code be read?

Yes, but marking contrast and orientation change lighting and camera. It is validated with the real part and selected reader.

What if the code is damaged?

A retry, reject or manual-read criterion is defined. The cell logs the event so traceability is not lost.

Can it read in motion?

Yes, with trigger, encoder and compatible exposure times. Speed and part height define the configuration.

Does it integrate with MES or ERP?

Yes. What data is sent, in what format and what happens on a communication failure are defined. The interface is agreed with IT.

Is lighting standard?

No. It depends on material, marking and speed. Poorly chosen light can make a readable code unreadable.

How is reading validated?

With a sample of real parts and codes, including borderline cases. Read rate is measured and acceptance criteria documented.

Can we start with a trial?

Yes. A trial with the real part and code is the recommended step before quoting the full station.

Next step · Gist Point

Have a part to assess?

Send photos or a video and we will define whether a vision trial, an assessment or a complete cell makes sense.